Steel hardness describes the properties of steels that resist deformation, indentation, penetration, and scratching. steel hardness is important because the inherent resistance of the surface to withstand friction or erosion by oil, steam, and water from injection molding process,there are several harness test method as below:
1.Brinell Hardness (HB)
Press a hardened steel ball of a certain size (usually 10mm in diameter) against the surface of the material with a certain load (usually 3,000kg) for a period of time. After the load is removed, the ratio of the load to the area of indentation is referred to as the Brinell hardness (HB), measured in kg/mm2 (N/mm2).
2.Vickers Hardness (HV)
Use a diamond square cone presser to penetrate into the surface of the material with a load of 120kg or less, and an apex angle of 136°. Then, divide the area of indentation in the material by the load, and we get the Vickers hardness (HV) value (kgf/mm2).
3.Rockwell Hardness (HR)
When HB>450 or the sample is too small, making it impossible to apply the Brinell hardness, the Rockwell hardness measurement will take the place. A diamond cone with an apex angle of 120° or a steel ball with a diameter of 1.59-3.18mm is pressed into the surface of the material to be tested under a certain load, and the hardness of the steels is determined based on the depth of the indentation. According to the hardness of the test material, it is measured by three different scales:
The Rockwell Hardness is comprised of three different standards, i.e., HRA, HRB and HRC, referred to A scale, B scale, and C scale.
HRA: The hardness obtained by using a 60kg load and a diamond cone indenter, applicable for materials with an extremely high hardness (such as cemented carbide).
HRB: The hardness obtained by using a load of 100kg and a hardened steel ball with the diameter of 1.58mm, applicable for materials with a lower hardness (such as annealed steel, and cast iron, etc.)
HRC: The hardness obtained by using a 150kg load and a diamond cone indenter, applicable for materials with a very high hardness (such as hardened steel).
Steel hardness conversion table
There are so many different types of steel hardness tests, a conversion table, such as the one below, allows us to take one measure and estimate the relative hardness on another measurement scale.
RmN/mm2 | HV | HB | HRC | RmN/mm2 | HV | HB | HRC |
250 | 80 | 76 | – | 1030 | 320 | 304 | 32.2 |
270 | 85 | 80.7 | – | 1060 | 330 | 314 | 33.3 |
285 | 90 | 85.2 | – | 1095 | 340 | 323 | 34.4 |
305 | 95 | 90.2 | – | 1125 | 350 | 333 | 35.5 |
320 | 100 | 95 | – | 1115 | 360 | 342 | 36.6 |
335 | 105 | 99.8 | – | 1190 | 370 | 352 | 37.7 |
350 | 110 | 105 | – | 1220 | 380 | 361 | 38.8 |
370 | 115 | 109 | – | 1255 | 390 | 371 | 39.8 |
380 | 120 | 114 | – | 1290 | 400 | 380 | 40.8 |
400 | 125 | 119 | – | 1320 | 410 | 390 | 41.8 |
415 | 130 | 124 | – | 1350 | 420 | 399 | 42.7 |
430 | 135 | 128 | – | 1385 | 430 | 409 | 43.6 |
450 | 140 | 133 | – | 1420 | 440 | 418 | 44.5 |
465 | 145 | 138 | – | 1455 | 450 | 428 | 45.3 |
480 | 150 | 143 | – | 1485 | 460 | 437 | 46.1 |
490 | 155 | 147 | – | 1520 | 470 | 447 | 46.9 |
510 | 160 | 152 | – | 1555 | 480 | 456 | 47.7 |
530 | 165 | 156 | – | 1595 | 490 | 466 | 48.4 |
545 | 170 | 162 | – | 1630 | 500 | 475 | 49.1 |
560 | 175 | 166 | – | 1665 | 510 | 485 | 49.8 |
575 | 180 | 171 | – | 1700 | 520 | 494 | 50.5 |
595 | 185 | 176 | – | 1740 | 530 | 504 | 51.1 |
610 | 190 | 181 | – | 1775 | 540 | 513 | 51.7 |
625 | 195 | 185 | – | 1810 | 550 | 523 | 52.3 |
640 | 200 | 190 | – | 1845 | 560 | 532 | 53 |
660 | 205 | 195 | – | 1880 | 570 | 542 | 53.6 |
675 | 210 | 199 | – | 1920 | 580 | 551 | 54.1 |
690 | 215 | 204 | – | 1955 | 590 | 561 | 54.7 |
705 | 220 | 209 | – | 1995 | 600 | 570 | 55.2 |
720 | 225 | 214 | – | 2030 | 610 | 580 | 55.7 |
740 | 230 | 219 | – | 2070 | 620 | 589 | 56.3 |
755 | 235 | 223 | – | 2105 | 630 | 599 | 56.8 |
770 | 240 | 228 | 20.3 | 2145 | 640 | 608 | 57.3 |
785 | 245 | 233 | 21.3 | 2180 | 650 | 618 | 57.8 |
800 | 250 | 238 | 22.2 | 660 | 58.3 | ||
820 | 255 | 242 | 23.1 | 670 | 58.8 | ||
835 | 260 | 247 | 24 | 680 | 59.2 | ||
850 | 265 | 252 | 24.8 | 690 | 59.7 | ||
865 | 270 | 257 | 25.6 | 700 | 60.1 | ||
880 | 275 | 261 | 26.4 | 720 | 61 | ||
900 | 280 | 266 | 27.1 | 740 | 61.8 | ||
915 | 285 | 271 | 27.8 | 760 | 62.5 | ||
930 | 290 | 276 | 28.5 | 780 | 63.3 | ||
950 | 295 | 280 | 29.2 | 800 | 64 | ||
965 | 300 | 285 | 29.8 | 820 | 64.7 | ||
995 | 310 | 295 | 31 | 840 | 65.3 | ||
860 | 65.9 | ||||||
880 | 66.4 | ||||||
900 | 67 | ||||||
920 | 67.5 | ||||||
940 | 68 |